Tuesday, November 27, 2012

Lab 11

Introduction
For our next-to-last lab period, we decanted our finished brew into a keg and two dozen bottles. We also got experience capping the bottles and sampling some aged beer from previous classes.

The Final Steps of the Brewing Process
The first step in transferring our brew (Fig. 1) to other containers was to sterilize all of our equipment.
Equipment for this lab included a 5-gallon keg (Video 1), 12 used beer bottles, 12 bottle caps, a capping device (Fig. 2), several lengths of tubing (Fig. 3), and a small Carbon Dioxide tank (Fig. 2).

Fig. 1
Our wort looking very tasty before being decanted.

Fig. 2
Carbon dioxide tank and other equipment for transferring the brew to the keg.

Fig. 3
Equipment to be used for transfer of the brew to bottles and the keg.

Video 1
Chris sterilizing the keg very enthusiastically.

Everything was sterilized with Stardust and tap water and then laid on (unsterile) paper towels (Figs. 4-6).
Fig. 4
Lauren sterilizing the tubing, buckets, bottles, and caps.

Fig. 5
Sterilized bottles and other equipment

Fig. 6
Sterilized tubing
 The inside of the tubing (Figs. 8, 9) also needed to be sterilized, so the keg (Fig. 7) and CO2 pump (Fig. 10) were utilized to push the sterilizing agent through the tubing (Fig. 11). The sterilizing agent was then transferred to a clean bucket (Fig. 12).
Fig. 7
Chris setting the sterilized keg inside of a bin

Fig. 8
The tubing used to transfer brew from the keg to the bottles.

Fig. 9
Tubing used to transfer Carbon Dioxide to from the CO2 tank to the keg.

Fig. 10
Dr. Shaw attaching the tubing to the CO2 cylinder.

Fig. 11
Running a sterilizing agent through the tubing.

Fig. 12
Transferring the sterilization agent to a clean bucket
 Once everything was sterile, it was time to start transferring beer to either the bottles or to the keg. Priming sugar in the form of CarbTabs were placed inside of each bottle (4 each) for carbonation purposes (Fig. 13). Each bottle was capped after beer transfer (Fig. 14). After a few failed attempts, the density of the brew was checked and observed to be normal (Fig. 15). These failed attempts left Dr. Ebbole feeling hopeless (Fig. 16), but he tried to put on a happy face for the sake of his beloved class (Fig. 17).
Fig. 13
CarbTabs priming sugar. Four of these tabs were
placed in each bottle prior to the transfer of the brew.

Fig. 14
Capping the bottles after transfer of the brew.

Fig. 15
Checking the density of the brew.


Fig. 16
The face of disapproval.

Fig. 17
Deception!
 Once the bottles were capped and the keg was being filled consistently, Dr. Shaw brought out beer that  a previous course had brewed. Of course, we all had to try it, even though we knew it would probably be skunk (Fig. 18). To our surprise, it was actually very good (Fig. 19).
Fig. 18
Chris trying some 2 year old beer.

Fig. 19
Well, he doesn't hate it....
 The final step was to hook up the CO2 cylinder to the keg for storage (Fig. 20).
Fig. 20
Dr. Shaw priming the keg for a 1 week storage.

Conclusion
Brewing beer was not as difficult as I thought it would be, but I'm pretty sure that I would not try it at home! The process is a lot longer than I anticipated, though. Hopefully it will be worth it!

All for now,

C

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